Sludge TreatmentDesigned and manufactured by Maskoub — Egypt

Crowned Belt Press

An advanced sludge dewatering system

Maskoub International offers the Crowned Belt Press as an optimal solution for high-efficiency sludge dewatering. What distinguishes Maskoub's design is its crowned rollers, slightly larger in diameter at the center than at the ends, so the belt self-centers, with less tracking deviation and edge wear.

0 %Dryness up to
0 kg DS/hCapacity up to
0 %longer belt life
Crowned Belt Press18–35%Cake dryness1200 kgDS/h+30%Belt life
HOW IT WORKS

How it works Crowned Belt Press

Three precisely designed zones: a gravity zone to separate free water, a wedge zone for gentle progressive pressing that prevents floc loss, and a high-pressure zone with rollers of up to 180° wrap angle for a drier cake.

Uniform pressure distribution and fewer stoppages reduce energy and polymer consumption.

Gravity zone

Initial separation of free water.

Wedge zone

Gentle progressive pressing that prevents floc loss.

High-pressure zone

Rollers with up to 180° wrap angle for a drier cake.

ADVANTAGES

Key advantages

Crowned rollers

Prevent belt deviation and keep it self-centered.

High dewatering efficiency

Three precisely designed zones.

Less energy and polymer

Uniform pressure and fewer stoppages.

Lower maintenance

Reduced belt-edge wear extends belt life by up to 30%.

Operational flexibility

Handles a wide range of industrial and municipal sludges.

Multiple options

Automatic belt washing, multiple fabrics, stainless steel 304/316.

TECHNICAL DATA

Technical specifications

Dryness18 – 35% depending on sludge type
CapacityUp to 1200 kg DS/h
Belt width1.0 – 2.5 m
Polymer consumption2 – 6 kg/t DS
TensionUp to 40 PLI
OptionsAutomatic belt washing — polyester or polypropylene — integrated gravity belt thickener — stainless steel 304/316
COMPARISON

Comparison with conventional systems

FeatureConventional belt pressMaskoub crowned press
Roller designStandard cylindricalCrowned (wider center)
Belt deviationCommonNearly eliminated
Belt lifeShorterLonger 30%
Energy consumptionHigherLower
Maintenance requirementFrequentLower
APPLICATIONS

Applications

Municipalities and large wastewater plantsSugar, textile, dairy and paper millsAerobically and anaerobically digested sludgeChemical and food industries

Is Crowned Belt Press right for your project?

Send your water data, flow and target, and our team will assess the most suitable solution and prepare a technical proposal for you.

Request a technical assessment →